The installation of the 527F or 527FX into a Fadal is very easy. But moving too quickly and not reading the instructions or missing steps can lead to frustrations. This post is not to replace the instructions. But it is an encouragement to read the instructions to save time later.
Common mistakes:
Not reading the instructions.
Not taking enough pictures and videos of the machine before starting. For example pictures of all the parameters, SV, BL, and other screens. Take abundant pictures of each of the cabinets.
If installing an optional pendant upgrade, not waiting until the 527F control cards are fully functioning before starting pendant install.
Assuming that parameters values transfer exactly to the new control. The SETP parameters are close but not exactly the same, so some of the values will be different. Like most of the "FACTOR" values will be different. Systematically, review each parameter one by one to verify each function of the machine works correctly.
There are new parameters, so if it looks different or is new, refer to the instructions for explanations of the changes.
If you previously were using a Calmotion USB device, this will not be needed anymore. The 527F control has built in USB and Ethernet and replaces Calmotion memory products.
Assuming the amplifiers do not need balancing and signal gain adjustments. Use the provided program in the SERVICE PROGRAMS directory O5811(BALANCE FOLLOWING ERROR XYZ. Read the comments in program 5811 and set accordingly.
Not moving the 3 pin Feed rate % cable to the 527F cards.
Reminders and Tips
It doesn't take much time to put the Fadal control cards back into the machine if you forgot to write something down or need some information or to check something.
The 527F control video uses HDMI. Temporarily use a computer monitor at the machine to get control working before removing OEM monitors that are going to be eventually be replaced.
Use the SERVICE PROGRAMS directory that are included on the 527F, use the DIR command (note only a few programs pertain to installation). Switch to the the SERVICE PROGRAMS directory. Great programs to use would be the O5805(WORK TOOL CHANGER, O5810(ORIENTATION, and the O6000(RIGID TAP FORMAT 1 program to set up the rigid tapping SETP parameters.
Use the DI then the AC command, this will show the current configuration of each axis. Make sure the settings and IPM and DPM are all correct.